Skip to content
Bruviti
Impact story

How autonomous issue diagnosis transformed operations for EV charging stations

Challenge

Our client, one of the world’s largest EV charging station manufacturers, wanted to ensure that their service operations were equipped to deliver at the next level as it continued to rapidly scale its network of charging ports.

How autonomous issue diagnosis transformed operations for EV charging stations

Most EV charging stations are unattended, which makes it difficult for manufacturers to accurately understand the cause of an issue when one is detected. Determining whether the problem is due to a station malfunction, connectivity outage, wear and tear, or even vandalism is challenging without the ability to physically inspect the station.

Some stations may appear operational on the network but not actually be able to provide a charge to an EV or accept payment, and detecting this discrepancy can take days.

As a result, the company’s service leaders have no choice but to send a field technician onsite simply to diagnose the issue, followed by additional visits to complete the repair.

The business impact

  • +
    Lengthy resolution times: A Mean Time to Repair (MTTR) of 7 days.
  • +
    Increased operational costs: Multiple onsite visits and increased truck rolls.
  • +
    Loss of revenue: Non-functional charging stations.

Solution implemented: Vision AI Agent

With Bruviti’s AI Agent, the manufacturer realized that customers using the station could help solve the challenges by becoming an integral part of the diagnostic process.

  • +
    Enhanced image recognition for troubleshooting: AI Agent capabilities are integrated into the company’s mobile app, allowing customers at the station to use their phone cameras to troubleshoot issues with intuitive step-by-step guides. Customers can report issues directly to the manufacturer with precise image capture.
  • +
    Automated diagnosis and predictive resolution: Trained on a large array of data including service and warranty records and parts Bills of Materials (BoMs), the AI agent automatically recognizes individual charging stations, diagnoses the root cause of issues, and predicts the parts and triage steps needed for resolution.
  • +
    Service workflow integration: Work orders containing precise details of the station, the issue to be repaired and the required parts are generated in the manufacturer’s service management system for rapid dispatch of a field service agent.
  • +
    Ongoing model training and enhancement: The AI models continuously tune with new data to enhance their accuracy and effectiveness.

Solution deployment

Bruviti AI agents are fully embedded within the manufacturer’s secure enterprise environment and deployed through a plug-in to the company-wide customer and service management system, integrating with existing service workflows and UI.

Results with Vision AI

71%Reduction in Mean Time to Repair
68%Reduction in truck rolls
$2.3MAnnual cost savings

Conclusion

Bruviti’s AI workflow Agent transformed the manufacturer’s ability to identify and diagnose issues with charging stations in the field. By accurately pinpointing root causes through detailed image capture and analysis, the agent can rapidly determine the necessary parts and technician expertise required for repairs. This integration into the company’s service management system significantly enhanced process efficiency, ensuring timely and effective resolutions without the need for initial on-site diagnostics.

By making customers an integral part of the process, our client enhanced productivity, cost-effectiveness and ultimately customer satisfaction, effectively addressing their challenges and preparing for profitable growth in the electric vehicle supply equipment market.

Frequently asked questions

How does autonomous diagnosis reduce mean time to repair for EV charging stations?

Autonomous diagnosis uses AI to remotely analyze error codes, connectivity logs and sensor data from unattended charging stations. By identifying root causes without requiring an initial on-site visit, technicians arrive prepared with the correct parts and procedures, often reducing mean time to repair by more than 70 percent.

What ROI does AI deliver for field service operations in EV infrastructure?

AI-powered remote diagnostics eliminate unnecessary truck rolls by accurately identifying issues before dispatching technicians. This reduces operational costs from repeated site visits, minimizes station downtime and lost charging revenue, and improves technician utilization rates across the entire service network.

How can predictive maintenance prevent EV charger downtime?

Predictive maintenance models analyze historical failure patterns, real-time telemetry and environmental conditions to flag stations at risk before they fail. This proactive approach allows service teams to schedule repairs during low-usage periods, maintaining higher network uptime and improving the customer charging experience.